i3D Automatic Optical Inspection

ALeader delivers comprehensive automatic optical inspection solutions for customer production environment.

aleader automatic optical inspection

  1. Central server configuration :
  • Programs, inspection and verification result, process control data is stored on the central server.
  • Information can be loaded on any station or machine.
In-line and offline Automatic Optical Inspection systems share the same library and programs :
  • Software application and optics is the same on both systems.
  • Programs created on one system can be used on another without additional modifications and adjustments.

–          Offline station

  • Creation of new program while line is running.
  • Adjusting the program while the line is running.
  • Post batch debugging – improving the program based on inspection history.
  • Ability to control multiple lines from the single offline station.

–          Repair stations for defect verification :

  • Ensure the operator will not miss the defect found by AOI.
  • Operator can easily find component on the board.
  • Clear component image for reliable verification. In most cases operator doesn’t need a real board to take decision.
  • Standard component image.
  • Inspection history review.
  • Operator feedback.
  • Possibility to use one repair station for multiple AOI machines.

–          Communication between SPI and the printer for printing process continuous control and improvement

–          Communication between SPI and AOI for the process adjustment

–          Software process control for defect prevention :

  • Various Defect Analysis Report
  • Yield reports
  • Cp, Cpk, Gauge R&R calculations
  • Machine status reports
  • Reports per line
  • Verification summary
  • DPMO analysis
  • Alerts.

–          Site Dashboard for real-time production monitor :

  • Designed to deliver and present real time SMT information to production managers.
  • The application is using Automatic Optical Inspection inspection results as an input, analyzing the data and presents it to the user in convenient, transparent manner.
  • In addition, the system has ability to produce some important reports as well as to alert user about the quality issues in the production line

–          First Article Inspection solution :

  • Used as an independent verification of the new product quality before starting the mass production.
  • The purpose of this inspection is to verify that the specification and design requirements are completely understood and properly implemented in the production process.
  • Designed as an offline application, using the board image from the AOI system and allows part-by-part verification against the BOM and board schematics. AOI system utilization is not affected.

–          Traceability :

  • Full traceability of the inspection result. Presented information can be filtered by barcode, date and time, program and batch.
  • System creates a file in various formats to summarize each scan. The file can be used by any ERM system in the factory.

–          Barcode :

  • Integrated 1D & 2D barcode by camera reading as a standard option on every machine.
  • Outside barcode scanner can be used.
  • Barcodes for multi-boards.
  • Loading the inspection program according to barcode.
  • Use barcode read on the opposite side for single and multi-board application.
  • Loading inspection result according to a barcode on verification station and SPC.